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Cut Clinker Emissions
Before Carbon Costs Rise

Cement IndustryCement Industry
Cut Clinker Emissions

Fitsol helps cement producers lead the low-carbon shift. From clinker emissions to energy intensity and regulatory pressure, we simplify decarbonization with data-driven, circular solutions. Start building your net-zero roadmap today with Fitsol.

The Carbon Challenge

for Cement

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Clinker production releases large volumes of CO₂ from limestone calcination. This is unavoidable and accounts for over 70% of total emissions. Cement plants also rely heavily on fossil fuels for kiln heating and drying, requiring a major shift to alternative fuels and cleaner energy.

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Global climate regulations increasingly demand verified carbon data. Cement makersmust now report embedded emissions and align with frameworks like CBAM to maintain market access and credibility.

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Cement exporters now face stricter climate regulations like CBAM Phase 1, which mandates detailed emissions disclosures and can add €75–85/tonne for non-compliant products. To stay competitive, businesses must submit MRV-aligned process data, verify alternative fuel use, and report clinker ratios and sourcing breakdowns, aligned with both EU and national sustainability codes.

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Clinker production releases large volumes of CO₂ from limestone calcination. This is unavoidable and accounts for over 70% of total emissions. Cement plants also rely heavily on fossil fuels for kiln heating and drying, requiring a major shift to alternative fuels and cleaner energy.

temp

Global climate regulations increasingly demand verified carbon data. Cement makersmust now report embedded emissions and align with frameworks like CBAM to maintain market access and credibility.

temp

Cement exporters now face stricter climate regulations like CBAM Phase 1, which mandates detailed emissions disclosures and can add €75–85/tonne for non-compliant products. To stay competitive, businesses must submit MRV-aligned process data, verify alternative fuel use, and report clinker ratios and sourcing breakdowns, aligned with both EU and national sustainability codes.

The Cement

Decarbonization Engine

Fitsol’s decarbonization platform enables measurable impact across cement operations—from process-level tracking to circularity and compliance.

Cut Emissions at the Source

Achieve 15–19% carbon reduction, including Scope 3 improvements, by optimizing fuel usage and clinker ratios.

Facility wise emissions chart

Stay Ahead of Compliance

Ensure 100% regulatory alignment with CBAM and national developer mandates through verified carbon tracking.

Decarbonisation projection graph

Double Circular Inputs

Enable 2x increase in clinker substitution by tracking and scaling circular material use.

Partners’ emissions panel

Drive Operational Gains

Save up to $2–3 million annually through targeted interventions and plant-level efficiency improvements.

BRSR reporting card

Ready to
decarbonize?

Start now.

How We Help You Decarbonise

How We Help You

Decarbonise

How We Help You

Decarbonise

Lower Fuel Use and Improve Efficiency

Cut emissions and energy costs by making your kilns and processes more efficient.

  • Reduce clinker ratios without impacting quality
  • Improve heat recovery and energy usage
  • Fine-tune kiln operations to cut fuel needs

Adopt New Technologies That Cut Emissions

Shift to carbon-saving technologies like CCUS and alternative fuels.

  • Plan for carbon capture at your plant
  • Switch from coal to waste-based or renewable fuels
  • Cut high-emission inputs from your process

Understand and Reduce Supply Chain Emissions

Use real-time tools to track and reduce emissions from raw materials and suppliers.

  • Map emissions from clinker and fuel
  • Work with suppliers to lower their impact
  • Generate audit-ready reports for compliance

Use More Circular Materials, Waste, and Substitutes

Replace traditional inputs with low-carbon, circular alternatives.

  • Maximise clinker substitution
  • Reuse industrial waste in cement mix
  • Reduce dependency on virgin raw materials

Train Your Teams and Supply Chain

Build internal skills and bring suppliers on board with climate goals.

  • Up skill teams via our Digital Carbon Academy
  • Guide suppliers through simple reporting tools
  • Ensure everyone is aligned on emissions reduction
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Every step is powered by Fitsol’s expertise and carbon intelligence tools. Let’s build your roadmap to low-carbon cement.

Success Story

Global Cement Manufacturer

The Challenge.

The producer needed to lower high Scope 1 & 2 emissions from energy-intensive processes while also cutting costs and increasing the use of low-carbon materials across regional facilities.

What We Did.

Fitsol deployed a full-stack decarbonisation approach, including clinker substitution strategies, alternative fuel optimisation, and continuous emissions monitoring. Circularity was enhanced by integrating more supplementary cementitious materials into production.

The Results.

  • 27% reduction in Scope 1 & 2 emissions
  • €9 million in annual cost savings
  • 35% increase in supplementary material use
  • 2% reduction in fossil fuel consumption

The Challenge.

The producer needed to lower high Scope 1 & 2 emissions from energy-intensive processes while also cutting costs and increasing the use of low-carbon materials across regional facilities.

What We Did.

Fitsol deployed a full-stack decarbonisation approach, including clinker substitution strategies, alternative fuel optimisation, and continuous emissions monitoring. Circularity was enhanced by integrating more supplementary cementitious materials into production.

The Results.

  • 27% reduction in Scope 1 & 2 emissions
  • €9 million in annual cost savings
  • 35% increase in supplementary material use
  • 2% reduction in fossil fuel consumption
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Decarbonize Today, Lead Tomorrow

No matter where you are on your sustainability journey, Fitsol is here to support you. Together, we can turn climate ambition into measurable impact

Fitsol

Suite 718–719, 7th Floor, Star Tower,
Sector 30, Gurgaon, 122002, Haryana

+91 9311439446 | cbo@fitsol.green

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