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Decarbonise Aluminium —
From Smelter to Sheet

Aluminium IndustryAluminium Industry
Decarbonise Aluminium —

With smelting and processing contributing heavily to Scope 1 and 2 emissions, Fitsol helps aluminium producers track, manage, and reduce carbon through clean energy, data automation, and compliance support.

The Carbon Challenge

for Aluminium

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Aluminium production is highly energy-intensive, with smelting and electrolysis consuming over 60% of total energy, mainly from fossil fuels. This makes Scope 1 and 2 emissions a major challenge.

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Upstream mining, refining, and downstream use contribute 30–40% of total emissions. Decarbonization depends on collaboration across complex, global supply chains.

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Aluminum exporters must now align with global frameworks like the EU’s CBAM (Phase 1), ASI (Aluminium Stewardship Initiative)certification, and brand-specific sustainability requirements. To stay compliant, companies must provide energy source verification, accurate process emissions calculations, and transparent supply chain carbon tracking. Non-compliance can lead to export tariffs of €350–450 per tonne, threatening both margins and market access.

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Tracking the origin of production energy, measuring process emissions from refining and smelting, and monitoring recycled content can help companies ensure compliance, assess circularity, and accelerate carbon reduction.

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Aluminium production is highly energy-intensive, with smelting and electrolysis consuming over 60% of total energy, mainly from fossil fuels. This makes Scope 1 and 2 emissions a major challenge.

temp

Upstream mining, refining, and downstream use contribute 30–40% of total emissions. Decarbonization depends on collaboration across complex, global supply chains.

temp

Aluminum exporters must now align with global frameworks like the EU’s CBAM (Phase 1), ASI (Aluminium Stewardship Initiative)certification, and brand-specific sustainability requirements. To stay compliant, companies must provide energy source verification, accurate process emissions calculations, and transparent supply chain carbon tracking. Non-compliance can lead to export tariffs of €350–450 per tonne, threatening both margins and market access.

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Tracking the origin of production energy, measuring process emissions from refining and smelting, and monitoring recycled content can help companies ensure compliance, assess circularity, and accelerate carbon reduction.

Smarter Aluminium,

Lower Emissions,Higher Margins

Fitsol’s carbon intelligence platform transforms aluminium operations; cutting emissions, boosting circularity, and ensuring export readiness in a changing global market.

Cut Carbon Across the Value Chain

Reduce 18–24% of total emissions by targeting Scope 3 hotspots across mining, refining, and downstream logistics.

Facility wise emissions chart

Stay Export-Ready

Ensure 100% compliance with CBAM, ASI, and brand mandates through verified energy tracking and process-level emissions data.

Decarbonisation projection graph

Scale Circular Materials

Double the use of recycled aluminium and secondary inputs by tracking content and enabling low-carbon sourcing.

Partners’ emissions panel

Improve Profit Margins

Unlock $1.8–2.8 million in annual operational savings with smarter resource use and energy optimisation.

BRSR reporting card

Ready to
decarbonize?

Start now.

How We Help You Decarbonise

How We Help You

Decarbonise

How We Help You

Decarbonise

Track Emissions Across the Value Chain

Get a clear picture of where emissions originate across materials and energy use.

  • Use Fitsol’s TraceCarbon™ to map emissions from bauxite sourcing and energy-intensive processes
  • Identify high-impact stages across extraction, transport, and smelting
  • Lay the foundation for targeted carbon reduction

Equip Suppliers to Cut Carbon

Empower your suppliers with the tools and training they need to take climate action.

  • Deploy our Digital Carbon Academy to build carbon literacy
  • Standardize carbon reporting across multiple supplier tiers
  • Foster transparency and alignment throughout your value chain

Switch to Low-Carbon Energy and Processes

Lower operational emissions by adopting clean energy and upgrading industrial systems.

  • Electrify core processes to reduce Scope 1 and 2 emissions
  • Accelerate clean energy transitions across your sites
  • Implement smarter controls to minimize waste and improve efficiency

Use More Circular and Recycled Inputs

Reduce material-related emissions and waste by building circularity into your operations.

  • Increase the use of recycled aluminium and secondary inputs
  • Valorize process waste through reuse and recovery strategies
  • Support brand sustainability goals with cleaner material choices

Build a Future-Ready Aluminium Business

Make low-carbon performance your competitive edge.

  • Achieve verifiable Scope 3 reduction across partners
  • Comply with CBAM, ASI, and brand-led carbon mandates
  • Boost resilience and margins with smarter sustainability choices
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Built to simplify compliance, reduce emissions, and future-proof your aluminium operations. Let’s get your decarbonization strategy rolling.

Success Story

Global Steel Manufacturer

The Challenge.

Facing rising energy costs and new export regulations, the producer sought to cut Scope 1 and 2 emissions while maintaining product competitiveness. The goal was to transition to renewable energy, improve process efficiency, and position its aluminum as a premium low-carbon material.

What We Did.

Fitsol implemented an end-to-end carbon intelligence platform to track energy usage, optimize smelting processes, and support the shift to renewable power. Market-ready emissions data and product carbon footprints enabled the brand to command a price premium in global markets.

The Results.

  • 42% reduction in Scope 1 and 2 emissions
  • $22 million in annual cost savings
  • $130/tonne price premium for low-carbon aluminum
  • 85% renewable electricity sourcing across core operations

The Challenge.

Facing rising energy costs and new export regulations, the producer sought to cut Scope 1 and 2 emissions while maintaining product competitiveness. The goal was to transition to renewable energy, improve process efficiency, and position its aluminum as a premium low-carbon material.

What We Did.

Fitsol implemented an end-to-end carbon intelligence platform to track energy usage, optimize smelting processes, and support the shift to renewable power. Market-ready emissions data and product carbon footprints enabled the brand to command a price premium in global markets.

The Results.

  • 42% reduction in Scope 1 and 2 emissions
  • $22 million in annual cost savings
  • $130/tonne price premium for low-carbon aluminum
  • 85% renewable electricity sourcing across core operations
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Decarbonize Today, Lead Tomorrow

No matter where you are on your sustainability journey, Fitsol is here to support you. Together, we can turn climate ambition into measurable impact

Fitsol

Suite 718–719, 7th Floor, Star Tower,
Sector 30, Gurgaon, 122002, Haryana

+91 9311439446 | cbo@fitsol.green

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